Wall Sandwich Panels

What is a wall sandwich panel? wall Sandwich panel is a three-layered panel produced in different designs and models. when you order a wall sandwich panel from Aria Baron factory, you can observe quality in the insulation foam, the compression of the insulation foam, the thickness of the top sheet, the thickness of the bottom sheet, and the high-quality material of the top and bottom sheets.

The latest wall sandwich panels

Wall sandwich panels are produced using two methods: a non-continuous semi-automatic (discontinuous) method or a fully automatic continuous (continuous) method. Until recently, only galvanized, Aluzinc, aluminum or stainless-steel sheets were used for the bottom layer and the top layer of sandwich panels. It was considered sandwich panels’ Achilles heel, for it was not possible to use sandwich panels in all parts of residential buildings despite their numerous advantages. But recently, this huge drawback has been fixed, since some European manufacturers have produced sandwich panels with plaster of Paris, cement, and ceramics, which received an unprecedented welcome from residential building builders, and were quickly produced in countries such as China, Korea, and Turkey, and were well-received due to their countless advantages.

Arya Baron started early and produced wall sandwich panels in Iran at the same time as Korea and Turkey with two sides of leaf plaster, two sides of cement, one side of plaster and one side of leaf cement and two sides of ceramic and now these panels are also included in their product portfolio and offers them to domestic and foreign markets. For more information about sandwich panels, visit sandwich panel page.

Types of wall sandwich panels

Wall sandwich panels of Arya Baron factory are designed and produced in 4 models.

wall Sandwich panels are in fact prefabricated insulated walls that are used to cover the interior and side walls of residential, commercial, medical, educational, military, office, sports, industrial, and many other buildings. Wall sandwich panel includes a layer of insulation which is placed between two layers of sheets. This combined structure improves the performance of the section, both in terms of structure and in terms of penetration coefficient.

Forget traditional materials, because wall Sandwich panel prevents the penetration of humidity, sound, heat and cold 3 to 5 times more than these obsolete materials. In this way, the energy of the environment is maintained and the optimal temperature of human life is provided more easily. The top and bottom cover (two outer layers) of these panels is made of galvanized sheet, Aluzinc, steel, aluminum, concrete, plaster, cement, ceramic, etc. And in the core insulation layer of the wall sandwich panel Glass wool, stone wool, polystyrene foam, polyurethane and XPS are used. Don’t get confused! We can help you choose the proper panel depending on the intended usage, the load capacity calculated for the wall and the cost you are willing to pay. Nonetheless of their price, all types of wall sandwich panels that have been mentioned have shown good performance as wall coverings to the extent that sandwich panels can be considered the best materials for constructing walls of all kinds of structures. In the following, we will describe the uses and advantages of wall sandwich panels and help you pick the perfect wall sandwich panel.

 Wall sandwich panels: lower price and higher value

You can always use traditional materials such as brick, cement block or clay, concrete, etc. But why not use sandwich panels that due to their combined structure, perform better, are more affordable and valuable? These panels are used both as load-bearing walls and as separating walls; as a matter of fact, their thickness is less than the thickness of the wall you build with traditional materials. Therefore, in terms of the cost, making a sandwich panel will be advantageous in several ways. The number of materials you use to build the walls of the structure will be less and you will pay less. The wall sandwich panel is thinner than ordinary walls, therefore it will occupy less space and the useful area of the structure or useful substructure increases. In many years of operation, energy consumption in the building decreases; Due to the insulating property of the environment covered with sandwich wall panel, the energy will be maintained and won’t be wasted easily. Finally, damage is inevitable, in case of damage to any part of the body of the wall sandwich panel you can easily replace the damaged panel with a new one, and therefore it will cost you less. All in all, sandwich wall panels can be called the best available material for covering walls.

Application of wall panels

Wall sandwich panel suitable for cold room and cold room door
coldroom wall sandwich panel

It is used to build coldrooms and has a high resistance against heat transfer.

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Wall Sandwich panel of the shed

Wall sandwich panel is the best material for large buildings and industrial sheds due to its light weight.

Clean-room-sandwich-panel
Clean room wall sandwich panel

hygiene is a significant factor in making a clean room. The smooth surface of this sandwich panel prevents the accumulation of germs

conex
Conex box wall sandwich panel

Wall sandwich panels are widely used to build prefabricated Conex boxes.

The wall sandwich panel has 8 uses:

  • Wall Covering of prefabricated structures such as sheds
  • Wall Covering of prefabricated villa buildings
  • Wall covering of large industrial buildings and sheds
  • Wall Covering of the containers that are used for their transportation.
  • Wall covering of all types of fixed and mobile coldrooms
  • Wall covering of silos and warehouses
  • Internal partitioning in different projects
  • Wall covering of Cleanrooms (laboratory walls, vaccine production areas, drug storage rooms, and operating rooms)

Important features of wall sandwich panels

  • By using wall sandwich panels, the time and costs related to construction can be reduced.
  • The installation of these wall panels does not require formatting and is implemented quickly.
  • They show high resistance against natural disasters such as earthquake, wind or fire.
  • They have the ability to connect to all kinds of structures, including metal structures.
  • Compared to other traditional building materials, they give a more beautiful appearance to the structure.
  • They are thermal, humidity and acoustic insulator.
  • Their very light weight has made the process of transporting and installing them much easier.
  • It is possible to produce them in different formats including flat, simple and miniature formats.
  • It is possible to move and reinstall them in another structure.

Wall sandwich panel measurements

measurement and technical specifications of wall sandwich panels can be altered. But their typical form has a thickness between 4 and 12 cm, which reaches up to 22 cm. The length of wall sandwich panels is considered between 2.7 and 10 meters, and their width will vary from 1 to 1.3 meters depending on the manufacturing company. The weight of these parts depends on the material of the insulation and the sheets, therefore it can be produced in a various range of weights. But without no doubt, all types of sandwich panels will be lighter than any other type of traditional material. This is because the main part of this structure includes the core insulating layer, which is light and has low density.

What is the structure of wall sandwich panel?

  • two external layers and the core
  • A cover and core insulation

Installation and implementation of wall sandwich panels

To install a wall panel, get advice from Arya Baron’s sales agents and be sure to make the necessary arrangements with Arya Baron’s sales experts at the time of ordering and registering the wall panel purchase.

  • Be sure to get help from expert and experienced staff for installation.
  • For the basic sealing of the structure, one should pay great attention to the placement of the rabbets of sandwich panels during installation.
  • It is recommended to use special glue for sandwich panels for sealing; Silicone glue can be used.
  • In the installation process, the allowed distance between the panels must be observed.
  • Sandwich panel installers use screws with special gaskets for installation.

Technical specifications of wall sandwich panels

The technical specifications of wall sandwich panels are generally determined based on several parameters, which include: the type of sheet and their thickness, the length and width of the sheet, and the size that can be used in each project. Types of wall and roof sandwich panels are similar in some technical specifications. For example, the wall sandwich panel, like the wall panels, consists of 3 main layers:

  • The cover that is placed on the panel (top layer).
  • Insulation foam in the core layer, which is also known as the sandwich panel’s core.
  • The cover that is placed behind the panel (bottom layer).

Wall sandwich panels are produced as two-sided sheets (Aluzinc, galvanized and aluminum sheets), one sheet, one nylon side, and two nylon sides. The measurement of sandwich panels are determined based on the needs and demands of the customer. The suitable width of these sandwich panels is 5.118 and their unsuitable width is 1200.

Various sandwich panel manufacturers produce these panels with a length of 2 to 14 meters. These numbers may be slightly different from other sandwich panels produced by different companies. Choosing the most suitable length and width of the wall sandwich panel depends on the type of construction project. The thickness of these panels varies from 3 to 20 cm. The best foam for making wall sandwich panels is polyurethane foam. Due to the use of polyurethane in these panels, they have a high heat transfer coefficient. Therefore, wall sandwich panels with polyurethane foam can be considered non-flammable or very slow-burning.

Types of covering with wall sandwich panels

  1. Aluzinc sheet (steel sheet with zinc and aluminum coating and furnace paint)

The length of these sheets varies between 2 and 12 meters according to the customer’s order. The thickness of aluminum sheets used for wall sandwich panels is between 0.5 to 0.7 mm. Aluzinc is used more than other coatings due to its anti-rust property, high resistance, low corrosion property and affordable price.

  1. Aluminum sheet (one-sided foil wall sandwich panel)

The features and technical specifications of this coating are similar to Aluzinc sheets. But these two sheets are different in price. Among the types of wall sandwich panels, double-sided aluminum sheet panels are more expensive than other sheets.

  1. Galvanized sheet (steel sheet with galvanized coating)

The thickness of this sheet is between 0.5 to 0.7 mm and it is commonly used with a length of 2 to 13 meters.

  1. Nylon (wall sandwich panel with thick nylon)
  2. PVC (with PVC sheet)

The above-mentioned sheets are colored in a kiln. The type of covering of all wall sandwich panels is not the same. The covering of these panels is determined based on double-sided sheet, one-sided sheet and one-sided foil, one-sided sheet and one-sided paper, double-sided nylon, double-sided paper or double-sided foil.

Types of wall sandwich panels in terms of installation and usage

You may be wondering how wall sandwich panels are attached and connected. In this sense, wall sandwich panels can be divided into several categories:

  • Simple wall sandwich panel
  • Wall sandwich panel with rabbets
  • Wall sandwich panel with hidden screw
  • Lockable wall sandwich panel

Simple wall sandwich panel has a simple design and is connected with glue, mortar or wire. In the design of the Sandwich panels with rabbets, in the edges of the sandwich panels, grooves have been created that must be correctly placed on top of each other. In design of sandwich panels with hidden screws, screws and threads are already installed. At last, in lockable sandwich panel, their names explains everything about their function.

Wall sandwich panel’s price

The price of the production of wall sandwich panel depends on various factors. Among the factors that affect the price of wall sandwich panels are the materials used in these panels. The type of foam and sheets used and the thickness of the sheets are factors affecting the price of wall panels.

Frequently Asked questions about Wall Sandwich panel

What is the color of the wall sandwich panel?

There are various color palettes and designs for wall sandwich panels based on the customer’s taste and intended usage in Arya Baron company, and customers can choose the color they want for the sandwich panels from the relevant table on the wall sandwich panel page.

hidden screw wall sandwich panel; The most common type of wall panel

The most common type of wall panel used for most projects are hidden screw sandwich panels. These panels can be used in any space and are highly useful. One of the reasons for the popularity of these panels is their greater resistance, which we mentioned above. low maintenance, light weight, easy implementation and installation, and affordable price are all advantages of these wall sandwich panels. Using hidden screw wall sandwich panel leads to a beautiful and uniform appearance and doubles the appearance of the structure.