Cleanroom Sandwich Panels
Cleanroom Sandwich Panels are Structures that are Designed and Used to Cover Clean Rooms. Clean Rooms are Used in Factories, Hospitals, Laboratories, etc.
What width are Clean Room Panels?
| (x) (mm) | 150 - 120 - 100 - 90 - 80 - 70 - 60 - 50 - 40 - 30 - 20 |
| effective width (mm) | 945 |
| ineffective width (mm) | 960 |
| maximum length | At desired lengths and depending on shipping conditions |
Insulation layer
| density | 40±2kg/m³ |
| Heat transfer coefficient | 0/0159 |
| foam type | PUR (B2) , PIR |
Top and Bottom Layer
| Top and bottom sheet | Pre-painted galvanized / Pre-painted aluzinc /Pre-painted aluminum |
| sheet thickness | 0.3 to 0.7 mm |
| foaming type | no rolling |
Clean Room
It is an isolated space where the amount of airborne pollutants such as dust particles, steam, microbes, etc. must be in accordance with the use of the cleanroom in each of the relevant standard tables. Cleanrooms are used in the pharmaceutical industry, production of medical equipment, electronic components, high-precision instruments, production of semiconductors, production of lenses and glasses, and microscopes. In cleanrooms, as the name suggests, the surfaces should be clean and free from bacteria, for this aim it is necessary for the surfaces of the walls, ceiling and floor to have features such as being polished, having minimal seams, being washable, antibacterial, etc. The thickness of the clean room sandwich panels ranges from 0.4 to 0.7 mm and the thickness of the panels ranges from 50 to 120 mm and the material of the insulation layer is rock wool or polyurethane or PIR which depends on the intended usage of the cleanroom. The number of joints creates gaps between the panels, which is a drawback in cleanroom panels. AryaBaron uses 120-cm-wide panels as a good solution to reduce the number of seams and contaminations which in turn leads to saving costs.
Arya Baron produces cleanroom sandwich panels with a width of 120 cm in different thicknesses with different materials such as: stainless steel, galvalume, galvanized or pre-painted aluminum, as well as PVC or fiberglass based on the customer’s demands.
What is a cleanroom and what it is used for?
The cleanroom must haves are an air conditioner and a filtration system which continuously bring clean air into the cleanroom. People who are stationed in the clean room should wear special clothes that particles do not pass through them and the clothes itself should not produce particles. Also, the material used in the cleanroom mustn’t create suspended particles or spread particles. AryaBaron produces cleanroom sandwich panels that are of best quality and these panels do not produce or spread particles because of their high-quality materials.
What are the characteristics of suitable materials for building a cleanroom?
The materials used in the cleanroom sandwich panels must have the following characteristics:
- Smooth and clean
- Proper insulation
- Resistant to chemicals
- lightness
- Prevent air from entering
Equipment used in the clean room
The equipment used in cleanrooms must prevent the absorption of all kinds of pollutants and suspended particles in the air, and in addition, they should not disturb the air flow. Cleanroom equipment should be resistant to disinfectants and detergents and these substances should be easily cleaned from the surface. This equipment include:
- Clean room air conditioning facilities
- air channel
- Cleanroom doors
- Sound modulating equipment
- Acoustic and thermal insulation
- post box
- Fan filter
- Special cleanroom wipes
- Cleanroom tables
- air shower
- Sandwich panel
Dimensions and technical specifications of cleanroom sandwich panels
The thickness of clean room sandwich panels is ranged between 0.4 and 0.7 mm and the thickness of the panels ranges between 50 and 120 mm. The material of the insulation layer is usually stone wool or slow-burning polyurethane or PIR depending on the usage of the cleanroom. The number of joints created between panels is a major drawback in cleanrooms, AryaBaron’s innovation in using 120 cm wide panels is a suitable solution to reduce the number of joints and pollution that leads to saving costs. AryaBaron produces and supplies cleanroom sandwich panels with a width of 120 cm in different thicknesses with various materials such as: stainless steel, galvalume, galvanized or pre-painted aluminum, as well as PVC polyurethane insulation, according to the customer’s demands.
Cleanroom sandwich panel price and value
The price of cleanroom sandwich panels is considered one of the influential factors for project managers and employers, because it is usually purchased in large quantities, and this issue affects the terms of cooperation between the producer and the project manager. Cleanrooms are offered to customers on a per square meter basis.
Due to the fluctuation of the dollar rate and the critical conditions of sanctions, the price for the clean room cannot be provided, for more detailed information about the latest price changes of the cleanroom sandwich panel contact AryaBaron’s sales team. Also, the price of the cleanroom depends on the type of sheet, the material and insulation used, the requested size and dimensions, and its lightness. Also, the cleanroom sandwich panels with invisible joints are more expensive because more steel is used in their construction.
Cleanrooms can be designed and produced according to the needs of customers, and in fact, based on the type of application and needs, cleanrooms can be made in different types with different dimensions and features to meet the needs of the customer.
Cleanroom sandwich panel’s features
The clean room has many facilities and advantages, including:
The wide application of clean room is in its doors, walls, floor and ceiling.
The surface of the clean room consists of colored steel plate, stainless steel and melamine. Considering that the surface of the clean room is made of steel, it has good resistance to rotting and corrosion. All the core materials of the cleanrooms are made of fire- and flame-resistant materials to prevent financial and life losses. The entire flat double-sided panel is shock and tremor resistant.
The clean room sandwich panel is produced manually and has the ability to adapt to different orders and assemblies.
It saves the costs of the project process.
The cleanroom is easy to build and install.
The surface of the ceiling and wall is pollution-free and resistant to heat.
It has exceptional thermal insulation and therefore reduces energy consumption.
Cleanrooms can work up to a maximum temperature of 60°C and can withstand up to 100°C without change.
Because it has little water absorption, it increases the life of the cleanroom panel for more than 10 years.
It is environment friendly.
It is non-combustible and fireproof.
It minimizes the vibrations and noises in production lines and buildings.
It has a light weight of about 11 to 30 kg/m2
Clean room sandwich panel installer
One of the most important parts of wall and roof covering is the installation of cleanroom sandwich panels. You should note that the use of non-experts and contractors cause a lot of damage. The installation of the cleanroom sandwich panel is delegated to the installer for two main reasons; First, air-locking, water sealing and guaranteeing the quality of the cleanroom is very important, and second, the cleanroom consists of two parts, foam and insulation, which is very sensitive for the installation of the roof and wall covering.
Application of cleanroom sandwich panel
As we said above, the clean room sandwich panel is practically used in any industry that has a high sensitivity in production. Cleanroom is widely used in various industries such as:
- Pharmacology
- In the production of antibiotics
- Semiconductors
- In precise, sensitive and routine surgery
- Baby room
- Patient room under special supervision
- Aviation industry
- Navigation system
- Electronic
- Optics
- Laser production
- Electronic component manufacturing industry
- Ministry of Power and Energy
- Biological sciences
- Food Production
- Medical Equipment
- Makeup and skincare industry
- weaponry
Which industries use cleanroom sandwich panel?
Clean room sandwich panel is used in industries such as computer, pharmaceutical, automotive, food, space, optics, electronics, etc
How do clean room sandwich panels work?
In the design of this sandwich panel, the air conditioning system, in addition to the flow of fresh air outside the room, removes the pollution. For this purpose, devices such as boilers, hygienic air conditioners and chillers, which are cooling and heating devices, are used to provide the necessary humidity in the room.
What points should we pay attention to when choosing a sandwich panel for a clean room?
Credibility and name of the manufacturer
The diameter of the base plate
The diameter of the aluminum layer
The percentage of density and its quality
The type of sheet, glue and foam
color thickness
Foam compression size